Chapter 6:Distillation

Example 6.1,Page number:324

In [1]:
T1 = 303  # [K]
P = 1  # [bar]
D = 0.6 
W = 0.4 
zf = 0.5 
 
# Parameters for componenr 'A'
Tc_a = 540.3  # [K]
Pc_a = 27.4  # [bar]
A_a = -7.675 
B_a = 1.371 
C_a =-3.536 
D_a = -3.202 

# Parameters for component 'B'
Tc_b = 568.8  # [K]
Pc_b = 24.9  # [bar]
A_b = -7.912 
B_b = 1.380 
C_b = -3.804 
D_b = -4.501 

import math
from numpy import *
from scipy.optimize import fsolve
# Using equation 6.5
# x_a = 1-(T/Tc_a) 
# P_a = Pc_a*math.exp((A_a*x_a+B_a*x_a**1.5+C_a*x_a**3+D_a*x_a**6)/(1-x_a))  # [bar]

# x_b = 1-(T/Tc_b) 
# P_b = Pc_b*math.exp((A_b*x_b+B_b*x_b**1.5+C_b*x_b**3+D_b*x_b**6)/(1-x_b))  # [bar]

# m_a = P_a/P 
# m_b = P_b/P 

# Solution of simultaneous equation
def F(e):
    f1 = e[1] - (e[2]*Pc_a*math.exp(((A_a*(1-(e[0]/Tc_a))+B_a*(1-(e[0]/Tc_a))**1.5+C_a*(1-(e[0]/Tc_a))**3+D_a*(1-(e[0]/Tc_a))**6))/(1-(1-(e[0]/Tc_a)))))/P 
    f2 = 1-e[1] - ((1-e[2])*Pc_b*math.exp((A_b*(1-(e[0]/Tc_b))+B_b*(1-(e[0]/Tc_b))**1.5+C_b*(1-(e[0]/Tc_b))**3+D_b*(1-(e[0]/Tc_b))**6)/(1-(1-(e[0]/Tc_b)))))/P 
    f3 = (-W/D) - ((e[1]-zf)/(e[2]-zf)) 
    return(f1,f2,f3)


# Initial guess
e = [400,0.6,0.4] 
y = fsolve(F,e) 
T = y[0]  # [K] 
Yd = y[1] 
Xw = y[2] 

print"The composition of the vapor and liquid and the temperature in the separator if it behaves as an ideal stage are",round(Yd,3),round(Xw,3),"and",round(T,1),"K respectively\n\n"

# For the capculation of the amount of heat to be added per mole of feed
T0 = 298  # [K]
lambdaA = 36.5  # [Latent heats of vaporization at To = 298 K ,kJ/mole]
lambdaB = 41.4  # [Latent heats of vaporization at To = 298 K ,kJ/mole]
CpA = 0.187  # [kJ/mole.K]
CpB = 0.247  # [kJ/mole.K]
CLA1 = 0.218  # [ 298-303 K,  kJ/mole.K]
CLB1 = 0.253  # [ 298-303 K,  kJ/mole.K]
CLA2 = 0.241  # [ 298-386 K,  kJ/mole.K]
CLB2 = 0.268  # [ 298-386 K,  kJ/mole.K]
# Bubble point calculated when 'D' approaches 0 and Dew point calculated when 'D' approaches 1
Tbp = 382.2 # [Bubble point of the mixture, K]
Tdp = 387.9 # [Dew point of mixture, K]

HF = (T1-T0)*(Xw*CLA1+CLB1*(1-Xw))  # [kJ/mole]
HW = (Tbp-T0)*(Xw*CLA2+CLB2*(1-Xw))  # [kJ/mole]
HG = (Tdp-T0)*(Yd*CpA+(1-Yd)*CpB) + Yd*lambdaA +(1-Yd)*lambdaB  # [kJ/mole]

f =1 # [feed]
# Using equation 6.4
def f14(Q):
    return(W/D + (HG-(HF+Q/f))/(HW -(HF+Q/f)))
Q = fsolve(f14,40) 
print"The amount of heat to be added per mole of feed is",round(Q[0],2),"kJ/mole"
The composition of the vapor and liquid and the temperature in the separator if it behaves as an ideal stage are 0.576 0.385 and 385.4 K respectively


The amount of heat to be added per mole of feed is 42.08 kJ/mole

Example 6.2,Page number:326

In [2]:
# a-benzene   b-toluene   c-orthoxylene
T = 373  # [K]
P = 101.3  # [kPa]
Pa = 182.7  # [kPa]
Pb = 73.3  # [kPa]
Pc= 26.7  # [kPa]
Zfa = 0.5 
Zfb = 0.25 
Zfc = 0.25 

import math
from numpy import *
from scipy.optimize import fsolve
# Therefore
ma = Pa/P 
mb = Pb/P 
mc = Pc/P 
# Let Feed is 1 kmole
# Therefore D+W = 1

# Solution of simultaneous equation
def F(e):
    f1 = e[0]+e[1]-1 
    f2 = e[1]/e[0] + (e[2]-Zfa)/(e[3]-Zfa) 
    f3 = e[2]-ma*e[3] 
    f4 = e[4]-mb*e[5] 
    f5 = 1-e[2]-e[4] -mc*(1-e[3]-e[5]) 
    f6 = e[1]/e[0] + (e[4]-Zfb)/(e[5]-Zfb) 

    return(f1,f2,f3,f4,f5,f6)

# Initial guess
e = [0.326,0.674,0.719,0.408,0.198,0.272] 
y = fsolve(F,e) 
D = y[0] 
W = y[1] 
Yad = y[2] 
Xaw = y[3] 
Ybd = y[4] 
Xbw = y[5] 
Ycd = 1-Yad-Ybd 
Xcw = 1-Xaw-Xbw 

print"The amounts of liquid and vapor products are D=",round(D,3),"and W=",round(W,3),"respectively"
print"The vapor compositions of components A(Yad), B(Ybd) and C(Ycd) are",round(Yad,3),round(Ybd,3),round(Ycd,3),"respectively"
print"The liquid composition of components A(Xaw), B(Xbw) and C(Xcw) are",round(Xaw,3),round(Xbw,3),round(Xcw,3),"respectively\n\n"
The amounts of liquid and vapor products are D= 0.326 and W= 0.674 respectively
The vapor compositions of components A(Yad), B(Ybd) and C(Ycd) are 0.714 0.199 0.087 respectively
The liquid composition of components A(Xaw), B(Xbw) and C(Xcw) are 0.396 0.275 0.329 respectively


Example 6.3,Page number:328

In [3]:
#Variable declaration
	#   n-heptane - a    n-octane - b
P = 1  						# [bar]

	# Basis:
F = 100  					#  [mole]
	# Therefore
D = 60  					# [mole]
W = 40  					# [mole]
xf = 0.5 

#Calculation


import math
from numpy import *
from pylab import *
y_star = [0.5,0.55,0.60,0.65,0.686,0.70,0.75] 
x = [0.317,0.361,0.409,0.460,0.5,0.516,0.577] 
#for i in range(1,7):
#    f(i-1) = 1/(y_star(i-1)-x(i-1)) 
area = matrix([[0.317,5.464],[0.361,5.291],[0.409,5.236],[0.460,5.263],[0.5,5.376],[0.516,5.435],[0.577,7.78]]) 
	# LHS of equation 6.11
a = math.log(F/W) 


a1=plot(area[:,0],area[:,1],label='$area under curve$') 
legend(loc='upper left')
xlabel("x") 
ylabel("1/(y_satr-x)") 

# When the area becomes equal to 0.916, integration is stopped  this occurs at 
xw = 0.33  # [mole fraction of heptane in residue]
yd =( F*xf-W*xw)/D  # [mole fraction of heptane]
#Result

print"The composition of the composited distillate and the residue are ",round(yd,3),"and",round(xw,3),"respectively\n\n"
show(a1)
The composition of the composited distillate and the residue are  0.613 and 0.33 respectively


Example 6.4,Page number:342

In [4]:
T = 298  								# [K]
Fa = 200  								# [feed, kmole/hr]
zf = 0.6 
yd = 0.95  
xd = yd 
xw = 0.05 
q = 0.5  								# [Lf/F]


print"Illustration 6.4(a)"
	# Solution (a)

import math
from scipy.optimize import fsolve
from numpy import *

	# Solution of simultaneous equation 
def F(e):
    f1 = Fa - e[0]-e[1] 
    f2 = zf*Fa - yd*e[0] - xw*e[1] 
    return(f1,f2)


# Initial guess
e = [120,70] 
y = fsolve(F,e) 
D = y[0] 
W = y[1] 
print"Quantity of liquid and vapor products are ",round(D,1),"kmole/h and",round(W,1),"kmole/h respectively"


print"Illustration 6.4(b)"
# Solution(b)
	# VLE data is generated in the same manner as generated in Example 6.1 by applying 	Raoult's law
	# VLE_data = [T,x,y]
VLE_data = matrix([[379.4,0.1,0.21],[375.5,0.2,0.37],[371.7,0.3,0.51],[368.4,0.4,0.64],[365.1,0.5,0.71],[362.6,0.6,0.79],[359.8,0.7,0.86],[357.7,0.8,0.91],[355.3,0.9,0.96]]) 
	# From figure 6.14
	# The minimum number of equilibrium stages is stepped off between the equilibrium curve and the 45 degree Iine, starting from the top, giving
Nmin = 6.7 

#Result

print"The minimum number of theoretical stages is",Nmin

print"Illustration 6.4(c)"
	# Solution(c)
	# Slope of q-line = Lf/F/(1-(Lf/F))
s = q/(1-q) 
	# For minimum reflux ratio
	# From figure 6.12 y-intercept is
i = 0.457 
# Therefore Rmin is
Rmin = xd/i -1 

#result

print"The minimum reflux ratio is",round(Rmin,3),"mole reflux/mole distillate"

print"Illustration 6.4(d)"

	# Solution(d)
R = 1.3*Rmin 
	# The y-intercept of the rectifying-section operating line is
ia = xd/(R+1) 
	# The operating line for the stripping section is drawn to pass through the point x = y = 	xw =0.05 on the 45" line and the point of intersection of the q-line   # and the 			rectifying-section operating line.
	# Therefore from figure 6.15 
Nact = 13 
	# But it include boiler
Nact1 = Nact-1 
print"The number of equilibrium stages for the reflux ratio specified is",Nact1
	# For the optimal feed-stage location, the transition from one operating line to the 	other occurs 	at the first opportunity
	# after passing the operating-line intersection 
	# Therefore from figure 6.15 shows that 


print"The optimal location of the feed stage for the reflux ratio specified is sixth from the top"

print"Illustration 6.4(e)"
# Solution(e)
L = R*D  								# [kmole/h]
V = L+D  								# [kmole/h]
# From equation 6.27
Lst = L+q*Fa  								# [kmole/h]
# From equation 6.28
Vst = V+(q-1)*Fa  							# [kmole/h]

	# For 50% vaporization of the feed ( zf = 0.60), from calculations similar to those 		illustrated in Example 6.1, the separator temperature and the equilibrium     # 	compositions are
Tf = 365.5  								# [K]
yf = 0.707 
xf = 0.493 

	# Latent heat vaporisation data at temperature T = 298 K
lambdaA = 33.9  							# [kJ/mole]
lambdaB = 38  								# [kJ/mole]
	# Heat capacities of liquids (298-366 K)
Cla = 0.147  								# [kJ/mole.K]
Clb = 0.174  								# [kJ/mole.K]
	# Heat capacities of gases, average in the range 298 to 366 K
Cpa = 0.094  								# [kJ/mole.K]
Cpb = 0.118  								# [kJ/mole.K]
	# Substituting in equation 6.6 gives
Hf = 0 
Hlf = (Tf-T)*(xf*Cla+(1-xf)*Clb)  					# [kJ/mole of liquid 									feed]
	# From equation 6.7
Hvf = (Tf-T)*(yf*Cpa+(1-yf)*Cpb) + yf*lambdaA + (1-yf)*lambdaB  	# [kJ/mole of vapor feed]

Lf = Fa*q  					# [kmole/h]
Vf = Fa*(1-q)  					# [kmole/h]
	# From equation 6.3
Qf = (Hvf*Vf +Hlf*Lf-Fa*Hf)*1000.0/3600.0  # [kW]


Tlo = 354.3  					# [Bubble point temperature, K]
T1 = 355.8  					# [Dew point temperature, K]
y1 = 0.95  					# [composition of saturated vapor at dew point]
x0 = 0.95  					# [composition of saturated liquid at bubble 						point]
Hv1 = (T1-T)*(y1*Cpa+(1-y1)*Cpb) + y1*lambdaA + (1-y1)*lambdaB  # [kJ/mole of vapor feed]
Hlo = (Tlo-T)*(x0*Cla+(1-x0)*Clb)  		# [kJ/mole of liquid feed]

	# An energy balance around condenser
Qc = V*(Hv1-Hlo)*1000/3600  			# [kW]

	# A flash-vaporization calculation is done in which the fraction vaporized is known 	(53.8/75.4 = 	0.714) and the concentration
	# of the liquid residue is fixed at xw = 0.05
	# The calculations yield
Tr = 381.6  					# [K]
x12 = 0.093 
y13 = 0.111 
T12 = 379.7  					# [Bubble point of the liquid entering in the 						reboiler, K]

Hl12 = (T12-T)*(x12*Cla+(1-x12)*Clb)  		# [kJ/mole of liquid feed]
Hv13 = (Tr-T)*(y13*Cpa+(1-y13)*Cpb) + y13*lambdaA + (1-y13)*lambdaB  # [kJ/mole of vapor feed]

Hlw = (Tr-T)*(xw*Cla+(1-xw)*Clb)  # [kJ/mole of liquid feed]

	# An energy balance around the reboiler 
Qr = (Vst*Hv13+W*Hlw-Lst*Hl12)*1000.0/3600.0  	# [kW]

#Result

print"The thermal load of the condenser, reboiler, and feed preheater are",round(Qc),"kW",round(Qr),"kW","and", round(Qf),"kW respectively"
Illustration 6.4(a)
Quantity of liquid and vapor products are  122.2 kmole/h and 77.8 kmole/h respectively
Illustration 6.4(b)
The minimum number of theoretical stages is 6.7
Illustration 6.4(c)
The minimum reflux ratio is 1.079 mole reflux/mole distillate
Illustration 6.4(d)
The number of equilibrium stages for the reflux ratio specified is 12
The optimal location of the feed stage for the reflux ratio specified is sixth from the top
Illustration 6.4(e)
The thermal load of the condenser, reboiler, and feed preheater are 2549.0 kW 1794.0 kW and 1466.0 kW respectively
C:\Anaconda\lib\site-packages\scipy\optimize\minpack.py:227: RuntimeWarning: The iteration is not making good progress, as measured by the 
  improvement from the last ten iterations.
  warnings.warn(msg, RuntimeWarning)

Example 6.7,Page number:357

In [5]:
#Variable declaration
	# a-benzene   b-toluene
xa = 0.46 
xb = 0.54 
Tb = 395  				# [bottom temp., K]
Tt = 360  				# [top temp., K]
alphab = 2.26 
alphat = 2.52 
D = 1.53  				# [diameter of column, m]
f = 0.81  				# [flooding]
deltaP = 700  				# [average gas-pressure drop, Pa/tray]
import math

Tavg = (Tb+Tt)/2  			# [K]
alpha_avg = (alphab+alphat)/2 

print "Solution6.7(a)" 
	# Solution(a)
	
	# Constants for components 'a' and 'b'
Aa = 4.612 
Ba = 148.9 
Ca = -0.0254 
Da = 2.222*10**-5 
ua =math.exp(Aa+Ba/Tavg+Ca*Tavg+Da*Tavg**2)  			# [cP]

Ab = -5.878 
Bb = 1287 
Cb = 0.00458 
Db = -0.450*10**-5 


#Calculation

ub = math.exp(Ab+Bb/Tavg+Cb*Tavg+Db*Tavg**2)  			# [cP]

	# At the average column temperature 
ul = ua**xa*ub**xb  						# [cP]
K = alpha_avg*ul 
	# From the O’Connell correlation
Eo = 0.52782-0.27511*math.log10(K) + 0.044923*(math.log10(K))**2 

#Result

print"The overall tray efficiency using the O’Connell correlation is ",round(Eo,1) 

print "Example 6.7(b)"
	# Solution(b)

#Calculation

Nideal = 20  							# [number of ideal stages]
Nreal = Nideal/(Eo)  						# [nnumber of real stages]
print Nreal 
	# Since real stages cannot be fractional, therefore
Nreal = 34  
	# From Table 4.3 tray spacing 
t = 0.6  							# [m]
	# Adding 1 m over the top tray as an entrainment separator and 3 m beneath # the bottom 	tray for bottoms surge capacity, the total column height is
Z = 4+Nreal*t  							# [m]

#Result

print"The number of real trays and the total tower height are",Nreal,"and",Z," m respectively"

print "Solution 6.7(c)"
	# Solution(c)

	# Total gas pressure drop
deltaPc = deltaP*Nreal/1000  					# [kPa]

#Result

print"The total gas-pressure drop through the column is",deltaPc,"kPa"  
Solution6.7(a)
The overall tray efficiency using the O’Connell correlation is  0.6
Example 6.7(b)
32.1801990089
The number of real trays and the total tower height are 34 and 24.4  m respectively
Solution 6.7(c)
The total gas-pressure drop through the column is 23 kPa

Example 6.10,Page number:371

In [41]:
import math
from numpy import *

#Variable declaration
	# A-toluene   B-1,2,3-trimethyl benzene   C-benzene
	# Solution of above three are ideal 
	# Feed
za = 0.40 
zb = 0.30 
zc = 0.30 
	# Bottom 
FRAd = 0.95  				# [recovery of toluene in distillate]
FRBw = 0.95  				# [recovery of 1,2,3-trimethyl benzene in the bottom]
P = 1  					# [atm]

	# First estimate of distillate composition 
xc = 40/70 
xa = 30/70 
xb = 0 
	# The bubble point temperature for this solution is 
Tb = 390  				# [K]
	# The corresponding parameters for benzene, toluene and 1,2,3-trimethyl benzene
	# For toluene
Tc_a = 568.8  					# [K]
Pc_a = 24.9  					# [bar]
A_a = -7.912 
B_a = 1.380 
C_a =-3.804 
D_a = -4.501 
	# For 1,2,3-trimethyl benzene
Tc_b = 664.5  					# [K]
Pc_b = 34.5 					# [bar]
A_b = -8.442 
B_b = 2.922 
C_b =-5.667 
D_b = -2.281 
	# For benzene
Tc_c = 540.3  					# [K]
Pc_c = 27.4  					# [bar]
A_c = -7.675 
B_c = 1.371 
C_c =-3.536 
D_c = -3.202 


	# At the estimated reboiler temperature of 449.3 K
Tr = 449.3  					# [K]
	# P = [Toluene 1,2,3-trimethyl benzene Benzene]

	# P = [Tc Pc A B C D]
P1=zeros((3,6))
P1= matrix([[568.8,24.9,-7.912,1.380,-3.804,-4.501],[664.5,34.5,-8.442,2.922,-5.667,2.281],[540.3,27.4,-7.675,1.371,-3.536,-3.202]]) 

for i in range(0,3):
    P1[i]= P1[i,1]*math.exp((P1[i,2]*(1-Tr/P1[i,0])+P1[i,3]*(1-Tr/P1[i,0])**1.5+P1[i,4]*(1-Tr/P1[i,0])**3+P1[i,5]*(1-Tr/P1[i,0])**6)/(1-(1-Tr/P1[i,0]))) 

PA1 = P1.item(0)  					# [bar]
PB1 = P1.item(6)  					# [bar]
PC1 = P1.item(12)				# [bar]
alphaAB1 = PA1/PB1 
alphaCB1 = PC1/PB1 

		# At the estimated distillate temperature of 390 K
Td = 390  					# [K]
	# P = [Toluene 1,2,3-trimethyl benzene Benzene]
	# P = [Tc,Pc,A,B,C,D]
P2 = zeros((3,6)) 
P2= matrix([[568.8,24.9,-7.912,1.380,-3.804,-4.501],[664.5,34.5,-8.442,2.922,-5.667,2.281],[540.3,27.4,-7.675,1.371,-3.536,-3.202]]) 
for i in range(0,3):
    P2[i] = P2[i,1]*math.exp((P2[i,2]*(1-Td/P2[i,0])+P2[i,3]*(1-Td/P2[i,0])**1.5+P2[i,4]*(1-Td/P2[i,0])**3+P2[i,5]*(1-Td/P2[i,0])**6)/(1-(1-Td/P2[i,0])))
    
PA2 = P2.item(0)  # [bar]
PB2 = P2.item(6)  # [bar]
PC2 = P2.item(12)  # [bar]
alphaAB2 = PA2/PB2 
alphaCB2 = PC2/PB2 
# The geometric-average relative volatilities are
alphaAB_avg = math.sqrt(alphaAB1*alphaAB2) 
alphaCB_avg = math.sqrt(alphaCB1*alphaCB2) 

# From equation 6.66
Nmin = math.log(FRAd*FRBw/((1-FRAd)*(1-FRBw)))/log(alphaAB_avg) 

# From equation 6.67
FRCd = alphaCB_avg**Nmin/((FRBw/(1-FRBw))+alphaCB_avg**Nmin)  # [fractional recovery of benzene in the distillate]

#Results


print"The number of equilibrium stages required at total reflux is",round(Nmin,2)
print"The recovery fraction of benzene in the distillate is ",round(FRCd,3)
print"\n\nThus, the assumption that virtually all of the LNK will be recovered in the distillate is justified" 
The number of equilibrium stages required at total reflux is 4.32
The recovery fraction of benzene in the distillate is  0.997


Thus, the assumption that virtually all of the LNK will be recovered in the distillate is justified

Example 6.11,Page number:376

In [1]:
#Variable declaration
	# 1-toluene   2-1,2,3--trimethylbenzene   3-benzene
	# Basis: 100 kmol/h of feed
F = 100  						# [kmole/h]
	# Since feed is saturated, therefore
q = 0 
	# From example 6.10
x1d = 0.3 
x2d = 0.3 
x3d = 0.4 
a12 = 3.91 
a32 = 7.77 
a22 = 1  

#Calculation

import math
from scipy.optimize import fsolve
	# Equ 6.78 gives
def f14(Q):
    return(1- a12*x1d/(a12-Q)-a22*x2d/(a22-Q)-a32*x3d/(a32-Q)) 
Q = fsolve(f14,2) 

	# From the problem statement
	# d1 = D*x1d    d2 = D*x2d
d1 = F*x1d*0.95  					# [kmol/h]
d2 = F*x2d*0.05  					# [kmol/h]
d3 = F*x3d*0.997  					# [kmol/h]

		# Summing the three distillate, d1,d2 and d3
D = d1+d2+d3  						# [kmole/h]

Vmin = a12*d1/(a12-Q)+a22*d2/(a22-Q)+a32*d3/(a32-Q) 

		# From the mass balance 
Lmin = Vmin-D  						# [kmol/h]
	# Minimum reflux ratio
Rmin = Lmin/D 

#Results
print"The minimum reflux ratio is ",round(Rmin[0],3) 
The minimum reflux ratio is  0.717

Example 6.12,Page number:377

In [9]:
# x-mole fraction  a-relative volatility
xA = 0.25   
aA = 4.08 
xB = 0.11   
aB = 1.00 
xC = 0.26   
aC = 39.47 
xD = 0.09   
aD = 10.00 
xE = 0.17   
aE = 2.11 
xF = 0.12   
aF = 0.50 

FRlkd = 0.98 
FRhkd = 0.01 
import math
from scipy.optimize import fsolve
from numpy import *
	# For methane
D_CR = (aC-1)/(aA-1)*FRlkd + (aA-aC)/(aA-1)*FRhkd 
	# For ethane
D_DR = (aD-1)/(aA-1)*FRlkd + (aA-aD)/(aA-1)*FRhkd 
	# For butane
D_ER = (aE-1)/(aA-1)*FRlkd + (aA-aE)/(aA-1)*FRhkd 
	# For hexane
D_FR = (aF-1)/(aA-1)*FRlkd + (aA-aF)/(aA-1)*FRhkd 
	# Since the feed is 66% vaporized
q = 1-0.66 

	# Now equation 6.82 is solved for two values of Q
def f14(Q1):
    return(0.66 - aA*xA/(aA-Q1)-aB*xB/(aB-Q1)-aC*xC/(aC-Q1)-aD*xD/(aD-Q1)-aE*xE/(aE-Q1)-aF*xF/(aF-Q1)) 
Q1 = fsolve(f14,1.2) 

def f15(Q2):
    return(0.66 - aA*xA/(aA-Q2)-aB*xB/(aB-Q2)-aC*xC/(aC-Q2)-aD*xD/(aD-Q2)-aE*xE/(aE-Q2)-aF*xF/(aF-Q2)) 
Q2 = fsolve(f15,2.5) 

	# Basis: 100 mole of feed
F = 100  							# [mole]
	# Let d1 = Dxad, d2 = Dxbd, d3 = Dxcd, and so on
d1 = F*xA*FRlkd  						# [moles of propane]
d2 = F*xB*FRhkd  						# [moles of pentane]
d3 = F*xC  							# [moles of methane]
d4 = F*xD  							# [moles of ethane]
d6 = F*xF*0  							# [moles of hexane]
	# And d5 is unknown
	# Applying equation 6,78 for each value of Q

	# Solution of simultaneous equation 
#Vmin=aA*d1/(aA-Q1)+aB*d2/(aB-Q1)+aC*d3/(aC-Q1)+aD*d4/(aD-Q1)+aE*d5/(aE-Q1)+aF*d6/(aF-Q1)
#Vmin=aA*d1/(aA-Q2)+aB*d2/(aB-Q2)+aC*d3/(aC-Q2)+aD*d4/(aD-Q2)+aE*d5/(aE-Q2)+aF*d6/(aF-Q2)
# we get
d5=-(72.243-121.614)/(2.494+2.863)
Vmin=72.243 + 2.494*D5

	# From equ 6.84
D = d1+d2+d3+d4+d5+d6  						# [mole]
# From mass balance 
Lmin = Vmin-D  							# [mole]
# For minimum reflux ratio
Rmin = Lmin/D 
print"The minimum reflux ratio is",round(Rmin,3)
The minimum reflux ratio is 0.384

Example 6.13,Page number:380

In [9]:
import math
from scipy.optimize import fsolve
from numpy import *

#Variable declaration
	# A-benzene  B-toluene  C-1,2,3-trimethylbenzene
	# From example 6.10
Nmin = 4.32  # [stages]
	# From example 6.11
Rmin = 0.717  						# [minimum reflux ratio]
	# For R = 1
R = 1 
X = (R-Rmin)/(R+1) 
	# From equ 6.88
Y = 1-math.exp((1+54.4*X)/(11+117.2*X)*(X-1)/math.sqrt(X)) 
	# Fro equ 6.86
N = (Y+Nmin)/(1-Y) 
	# From example 6.10 99.7% of the LNK (benzene) is recovered in the distillate# , 95% of 		the light key is in the distillate, and 95% of the heavy key is in# the bottoms

	# For a basis of 100 mol of feed, the material balances for three components # are
	# For distillate
nAd = 39.88  						# [LNK, moles of benzene]
nBd = 28.5  						# [LK, moles of toluene]
nCd = 1.50  						# [HK, moles of 1,2,3-trimethylbenzene]
nTd = nAd+nBd+nCd  					# [total number of moles]
xAd = nAd/nTd 
xBd = nBd/(nTd) 
xCd = nCd/(nTd) 

	# For bottoms
nAb = 0.12 
nBb = 1.50 
nCb = 28.50 
nTb = nAb+nBb+nCb 
xAb = nAb/nTb 
xBb = nBb/nTb 
xCb = nCb/nTb 

D = nTd 
W = nTb 
	# From problem statement
Zlk = 0.3 
Zhk = Zlk 
	# Substituting in equation 6.89
	# T = Nr/Ns
T = (Zhk/Zlk*W/D*(xBb/xCd)**2)**0.206 

	# Solution of simultaneous equation 
def H(e):
    f1 = e[0]-e[1]*T 
    f2 = e[0]+e[1]-N 
    return(f1,f2)        


	# Initial guess
e = [5,4] 
y = fsolve(H,e) 
Nr = y[0]  					# [number of stages in rectifying section]
Ns = y[1]  					# [number of stages in stripping section]

#Result

print "Nr=",round(Nr,2),"Ns=",round(Ns,2),"\n"
print"Rounding the estimated equilibrium stage requirement leads to 1 stage as a partial reboiler, 4 stages below the feed, and 5 stages above the feed"
Nr= 5.39 Ns= 4.53 

Rounding the estimated equilibrium stage requirement leads to 1 stage as a partial reboiler, 4 stages below the feed, and 5 stages above the feed

Example 6.14,Page number:387

In [10]:
#Variable declaration
	# a-acetone  b-methanol  c-water
yna = 0.2971  
yn1a = 0.17  
ynIa = 0.3521  
mnIa = 2.759  
xna = 0.1459 
ynb = 0.4631  
yn1b = 0.429  
ynIb = 0.4677  
mnIb = 1.225  
xnb = 0.3865 
ync = 0.2398  
yn1c = 0.4010  
ynIc = 0.1802  
mnIc = 0.3673  
xnc = 0.4676 

Fabv = 4.927  						# [mol/square m.s]
Facv = 6.066  						# [mol/square m.s]
Fbcv = 7.048  						# [mol/square m.s]
aI = 50  						# [square m]
Vn1 = 188  						# [mol/s]
Vn = 194.8  						# [mol/s]

print "Solution6.14(a)" 
from numpy import *
import math
	# Solution(a)

ya = (yna+ynIa)/2 
yb = (ynb+ynIb)/2 
yc = (ync+ynIc)/2 

Rav = ya/Facv+yb/Fabv+yc/Facv 
Rbv = yb/Fbcv+ya/Fabv+yc/Fbcv 

Rabv = -ya*(1/Fabv-1/Facv) 
Rbav = -yb*(1/Fabv-1/Fbcv) 
	# Thus in matrix form
Rv =matrix([[Rav,Rabv],[Rbav,Rbv]]) 
kv = Rv.I  			# [inverse of Rv]
	# From equ 6.99
b =matrix([[yna-ynIa],[ynb-ynIb]]) 
J = kv*b 

	# From equ 6.98
Jc = -sum(J)  				# [mol/square m.s]

print"The molar diffusional rates of acetone, methanol and water are",round(J[0][0],4),"mol/square m.s",round(J[1][0],4),"mol/square m.s and",round(Jc,3) ,"mol/square m.s respectively"
print "Solution 6.14(b)\n" 
	# Solution(b)
Ntv = Vn1-Vn  						# [mol/s]

	# From equation 6.94
Nta = aI*J[0][0]+ya*Ntv 
Ntb = aI*J[1][0]+yb*Ntv 
Ntc = aI*Jc+yc*Ntv 
print"The mass transfer rates of acetone, methanol and water are",round(Nta,1),"mol/s" ,round(Ntb,1)," mol/s and", round(Ntc)," mol/s respectively"

print "Example6.14(c)\n"
	# Solution(c)

	# Approximate values of Murphree vapor tray efficiency are obtained from   # equation 	6.105

EMG_a = (yna-yn1a)/(mnIa*xna-yn1a) 
EMG_b = (ynb-yn1b)/(mnIb*xnb-yn1b) 
EMG_c = (ync-yn1c)/(mnIc*xnc-yn1c) 

print"The Murphree vapor tray efficiencies for acetone, methanol and water are",round(EMG_a,3), round(EMG_b,3),"and",round(EMG_c,3), "respectively"
Solution6.14(a)
The molar diffusional rates of acetone, methanol and water are -0.3068 mol/square m.s -0.0824 mol/square m.s and 0.389 mol/square m.s respectively
Solution 6.14(b)

The mass transfer rates of acetone, methanol and water are -17.5 mol/s -7.3  mol/s and 18.0  mol/s respectively
Example6.14(c)

The Murphree vapor tray efficiencies for acetone, methanol and water are 0.547 0.767 and 0.703 respectively